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2024 | OriginalPaper | Buchkapitel

Wheel Concepts for Extending the Range of Battery-EVs and Upgrading the Premium Wheel Design

verfasst von : Günter Leister, Georg Scharpenack

Erschienen in: 13th International Munich Chassis Symposium 2022

Verlag: Springer Berlin Heidelberg

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Abstract

The transformation from vehicles with combustion engines to electric drives influences the wheel development of OEMs. This paper shows how the “optimal compromise” between engineering, design and cost is changing due to the relatively heavy batteries and the recuperation possibility of kinetic energy.
Higher wheel loads and significantly higher aerodynamic demands also change the design of the wheels. However, since wheels are one of the most important design elements of a vehicle, it is necessary to develop concepts to make these wheels more attractive without significantly increasing the wheel weights.
Visible genuine alloy, in which the machining process may also be visible, e.g. in the case of polished wheels, still stands for high-priced wheels. Bright machined casting-wheels with good aerodynamic properties are usually extremely heavy. Therefore, plastic panels are increasingly being used, which are either screwed, glued, or clamped. With panels made of formed aluminum sheets, which are back injected with plastic, one comes a good step closer to this goal. However, the forming possibilities and the surface design are very limited, since aluminum sheets tend to crack during forming in the case of large deformations.
The company Ulbrichts GmbH in Austria has developed a process that uses generic alloy with extremely precisely manufactured wheel panels with real alloy in such a way that they are no longer distinguishable from classically mechanically manufactured parts. As a result, high-quality, acceptable priced, lightweight wheels can be produced. At the end wheels with this panels fulfill the highest requirements for premium OEMs and contribute significantly to increasing the range of electric vehicles.

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Literatur
1.
Zurück zum Zitat Leister, G.: Passenger car tires and wheels: Development – manufacturing – application. Springer. ISBN-13: 978-3319501178 (2018) Leister, G.: Passenger car tires and wheels: Development – manufacturing – application. Springer. ISBN-13: 978-3319501178 (2018)
2.
Zurück zum Zitat Leister, G.: Contribution of tires and wheels to the WLTP. In: Pfeffer, P. (ed.) 10th International Munich Chassis Symposium 2019, pp. 869–898 (2019) Leister, G.: Contribution of tires and wheels to the WLTP. In: Pfeffer, P. (ed.) 10th International Munich Chassis Symposium 2019, pp. 869–898 (2019)
3.
Zurück zum Zitat Link, A.: Analyse, Messung und Optimierung des aerodynamischen Ventilationswiderstands von Pkw-Rädern. Springer, ISBN 978-3-658-22285-7 (2018) Link, A.: Analyse, Messung und Optimierung des aerodynamischen Ventilationswiderstands von Pkw-Rädern. Springer, ISBN 978-3-658-22285-7 (2018)
Metadaten
Titel
Wheel Concepts for Extending the Range of Battery-EVs and Upgrading the Premium Wheel Design
verfasst von
Günter Leister
Georg Scharpenack
Copyright-Jahr
2024
Verlag
Springer Berlin Heidelberg
DOI
https://doi.org/10.1007/978-3-662-68163-3_19

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